Ammonia refrigeration systems have become the industry standard for large-scale industrial and commercial cooling. Renowned for their energy efficiency, reliability, and environmentally friendly operation, ammonia-based systems are ideal for facilitzies requiring precise and large-scale temperature control, such as:

  • Cold storage warehouses
  • Food processing plants
  • Beverage manufacturing facilities
  • Pharmaceutical production facilities

At TIESA, we design, install, and maintain custom ammonia refrigeration systems to meet the unique operational requirements of each facility. Our solutions deliver optimal energy efficiency, safety, and long-term performance, while also helping companies meet their sustainability objectives.

With rising energy costs and increasingly strict environmental regulations, ammonia refrigeration continues to be the preferred solution for industrial-scale, energy-efficient, and cost-effective cooling systems.

Ammonia refrigeration is a mechanical refrigeration process that uses anhydrous ammonia (NH₃) as the primary refrigerant. Ammonia is a naturally occurring compound with exceptional thermodynamic properties, making it highly effective at absorbing and transferring heat — a critical requirement for industrial cooling applications.

Unlike synthetic refrigerants, ammonia has:

Zero Ozone Depletion Potential (ODP)

Negligible Global Warming Potential (GWP)

This makes ammonia refrigeration one of the most environmentally sustainable and energy-efficient solutions for industrial operations, particularly in facilities with high cooling demand.


Ammonia refrigeration systems operate through a closed-loop cycle, designed to remove heat from a refrigerated space and release it into the environment. The cycle consists of four primary stages:

1. Evaporation2. Compression3. Condensation4. Expansion
Liquid ammonia enters the evaporator at low pressure. As it absorbs heat from the refrigerated space or product, it evaporates into a gas, producing the cooling effect.The ammonia vapour is drawn into the compressor, where pressure and temperature are increased. This prepares the refrigerant to release the absorbed heat during condensation.High-pressure ammonia vapour passes through the condenser, where it releases heat to the ambient air or water and condenses back into liquid form.The liquid ammonia passes through an expansion valve, reducing its pressure and temperature before returning to the evaporator.

This process allows precise and consistent temperature control, even in large industrial facilities, while minimizing energy consumption compared to synthetic refrigerants.

  1. Superior Heat Transfer: Ammonia has high latent heat of vaporization, meaning it can absorb and transfer more heat per kilogram than many alternative refrigerants.
  2. Energy Efficiency: Systems can operate 10–30% more efficiently than comparable HFC systems, depending on facility size and load.
  3. Flexibility in System Design: Ammonia systems can be configured as:
    • Centralised plants for high-capacity facilities
    • Low-charge ammonia systems for reduced safety risks
    • Hybrid systems integrated with CO₂ or other secondary refrigerants
  4. Durability and Reliability: Industrial ammonia systems are built to last 20–40 years with proper maintenance.
  5. Environmental Compliance: Zero ODP and very low GWP make ammonia an environmentally responsible refrigerant choice for large facilities.

Ammonia refrigeration systems are used across multiple industrial sectors where precise temperature control and high reliability are critical.

1. Food Processing Facilities

Temperature control is critical in food production to ensure safety, quality, and shelf-life. Applications include:

  • Meat, poultry, and seafood processing
  • Dairy production and cold storage
  • Fruit and vegetable cooling and storage

Ammonia systems allow rapid cooling, maintain consistent temperatures, and prevent bacterial growth, ensuring compliance with food safety standards.

2. Cold Storage Warehouses

Large cold storage and logistics warehouses rely on ammonia refrigeration for consistent temperatures across extensive areas. Benefits include:

  • Energy savings for high-capacity storage
  • Scalability to support future expansion
  • Reduced system downtime due to robust engineering

3. Beverage Manufacturing

Breweries, wineries, and soft drink plants rely on ammonia refrigeration to:

  • Control fermentation temperatures
  • Maintain product quality during storage
  • Enable efficient cooling in large-scale production

Ammonia systems provide high heat absorption rates, which is critical for liquid-based production processes.

4. Pharmaceutical and Medical Facilities

Ammonia refrigeration ensures precise cooling for temperature-sensitive materials, including:

  • Vaccines and biologics
  • Pharmaceutical manufacturing lines
  • Cold storage for medical products

The reliability of ammonia systems ensures continuous, uninterrupted cooling, which is essential in regulated medical environments.

5. Ice Rinks and Specialty Facilities

Industrial ice rinks, chemical processing plants, and specialty facilities benefit from ammonia’s:

  • High energy efficiency
  • Superior cooling capacity
  • Continuous performance in challenging environments

6. Emerging Cold Chain Applications

With the rise of e-commerce, perishable food delivery, and pharmaceutical distribution, ammonia refrigeration is increasingly used in:

  • Cold chain logistics centres
  • Large-scale distribution hubs
  • Multi-temperature cold storage warehouses

Components of an Ammonia Refrigeration System

1. Compressors: Increase refrigerant pressure to enable heat rejection
2. Condensers: Remove heat from the system and condense the refrigerant
3. Evaporators: Absorb heat from the cooled environment or product
4. Piping and Valves: Safely transport ammonia throughout the system
5. Control Panels & Automation Systems: Monitor system performance, temperatures, pressures, and safety parameters
6. Safety Devices: Leak detection, pressure relief, alarms, and emergency shutoffs

Energy Efficiency & Cost Analysis

Ammonia refrigeration systems are highly energy-efficient, offering significant cost savings:

Reduced electricity consumption by 15–30% compared to HFC-based systems
Lower long-term operational costs due to durable components
Faster ROI for large industrial facilities

Example: A 5,000 m² cold storage warehouse switching from HFC to ammonia can save up to 20% on energy bills annually, depending on usage patterns.

TIESA designs systems that balance efficiency, cooling performance, and lifecycle cost, ensuring long-term sustainability.

TIESA employs a custom engineering approach:

  1. Facility Assessment: Cooling requirements, layout, space availability
  2. System Selection: Centralized, low-charge, or hybrid configuration
  3. Component Specification: Compressors, condensers, evaporators, piping, and controls
  4. Integration: With existing cooling, HVAC, or processing systems
  5. Compliance: Ensure AS/NZS, ISO, and OSHA regulations
  6. Testing & Commissioning: Verify performance, efficiency, and safety

Our process ensures optimized ammonia refrigeration systems that meet operational demands while maximizing efficiency.

FeatureAmmoniaCO₂Freon/HFCs
Energy EfficiencyHighModerateModerate
Environmental ImpactVery LowLowHigh GWP
Industrial CapacityVery HighMediumMedium
MaintenanceLow if properMediumMedium
SafetyManaged ProtocolsNon-toxicNon-toxic

Ammonia remains the best choice for industrial-scale facilities requiring sustainability, reliability, and cost-effectiveness.

Proper maintenance ensures long-term reliability:

  • Preventive Inspections: Check compressors, valves, piping, and safety systems
  • Leak Detection & Repairs: Early detection prevents downtime and hazards
  • System Upgrades: Retrofits improve efficiency and extend lifespan
  • Monitoring & Analytics: Continuous data collection to optimize performance

Lifecycle Tip: With routine maintenance, ammonia systems can operate efficiently for 20–40 years, reducing replacement costs and downtime.

Q1: Is ammonia refrigeration safe?
Yes, when designed, installed, and operated correctly with leak detection and trained personnel.

Q2: How energy-efficient is ammonia?
It can be up to 30% more efficient than HFC-based systems in large industrial settings.

Q3: Which industries use ammonia refrigeration?
Food processing, cold storage, beverage production, pharmaceuticals, ice rinks, chemical industries, and cold chain logistics.

Q4: What is the lifespan of an ammonia system?
Typically 20–40 years, depending on maintenance.

Q5: Can ammonia refrigeration integrate with CO₂ systems?
Yes, hybrid systems are commonly used for specific applications, combining low-charge ammonia with CO₂ for safer operation in sensitive areas.

Q6: What are the environmental benefits?
Ammonia has zero ODP and very low GWP, making it highly sustainable.

Q7: How often should ammonia systems be serviced?
Preventive inspections are recommended at least twice a year, with continuous monitoring for leaks and performance.

Q8: Can ammonia systems be scaled?
Yes, they are highly scalable, from medium facilities to multi-thousand-square-meter cold storage warehouses.

Q9: What safety measures are required?
Leak detection, ventilation, emergency shutdowns, alarms, and operator training are standard.

Q10: How does ammonia compare to Freon or CO₂?
Ammonia is more energy-efficient for industrial applications, has a lower environmental impact, and is better suited for high-capacity facilities.

Ready to invest in a high-performance, energy-efficient, and sustainable ammonia refrigeration system? Contact TIESA today for:

  • Consultation and system design
  • Installation and commissioning
  • Preventive maintenance and support

We ensure your ammonia refrigeration system is safe, reliable, cost-effective, and tailored to your operational and environmental goals.